主要性能特點:
1. 具有自主知識產權的模切專用控制器,采用國際先進工業級64位4核ARM+DSP處理器、多CPU并行運算控制及時鐘同步技術、自學習多軸交叉耦合控制技術,避免串行通訊列隊延遲對控制精度的影響,64軸控制周期可以達到500μS;
2. 支持256通道高速接口,能夠配合我司自主開發的專用視覺控制系統,實現多組視覺信息在線檢測和信息反饋;
具備模切專用功能指令庫,能夠快速響應客戶特殊定制工藝及特殊功能開發;
1. 操作系統:為10寸觸摸屏,操作簡單、方便、靈活, 工位另配有獨立操作盒;
2. 自主研發的控制系統,功能可定向開發;
3. 專用的模切同步控制系統,同步周期短,響應快;
4. 具有工藝參數存儲功能,調用靈活;
5. 最高速度60米/分鐘;
6. 最大入料寬幅250mm;
7. 每套模切工位均由單獨的伺服系統驅動,實現各工位獨立啟、停、正轉、反轉、同步、比例、微調等功能;
8. 每套料軸均由單獨的伺服系統驅動,通用于收料、放料、改變方向、擬人化啟動;
9. 具有糾偏功能:能實現主入料軸Y方向自動調整;
10. 獨立式調刀裝置,更便于刀軸的位置調整;
11. 計片、計米報警停機功能,能夠按設定數量自動控制設備停止;
12. 各收、放料軸可分別選擇自動恒張力控制或恒轉矩控制模式;
13. 斷料報警停機功能,料軸材料用完或斷料后控制設備自動停機,防止料頭卷入設備;
14. 各收放料軸均配有一鍵式啟動/停止按鈕,更便于操作人員換料作業;
15. 具有異步功能:實現小片貼大片,多片分組裁斷,有效節約成本;
16. 具有自由式雙速系統功能:能夠一臺設備同時生產兩種不同速度要求的產品,刀座選擇速度可任意組合,提高設備利用率,實現更多復雜工藝;
17. 具有自動套準功能:能實現按照設定尺寸自動套準,套位精準;
18. S刀座可獨立使用,產品精度更高;
19. 可任意組合刀座,高速同步生產,實現更復雜、多元化的工藝,不僅能提高產品制作精度,同時也提高了產品制作效率;
20. 可多擴展3-6模切工位,節省空間,提高設備利用率;
21. 具有定長套切功能:能夠實現自由定點套切、產品等間距排列、避讓片材斷點等用途;提高材料利用率,降低成本;
22. 批次記錄功能;
23. AB刀交替套切功能;
24. Z-CAM功能;
25. 跟隨功能;
26. 預置卷徑報警系統;
27. 具有除靜電功能:能實現去除材料上的靜電;(可選)
28. 具有安全保護功能:能實現接近設備危險區域自動停止運行,最大限度保護人身安全;(可選)
29. 具有CCD自動套準功能:工控人機交互操作系統,配15寸觸顯,能實現CCD自動檢測和微調,實現高效自動化。(可選)
30. 配合CCD應用噴碼機標廢功能;(可選)
31. 可配滑動操作盒;(可選)
32. 支持安裝我公司首創自主開發的CMS管理系統;(可選)
33. 無線數顯模具壓力預警系統;(可選)
34. 語音預警系統;(可選)
35. 外部信號暫停功能;(可選)
36. 低氣壓預警系統;(可選)
37. 料軸Y向手動調整系統;(可選)
38. 料軸Y向自動調整系統;(可選)
39. 收集碼垛系統;(可選)
40. 厚度檢測系統;(可選)
主要技術參數:
1. 型號S4134250
2. 材料形式卷狀
3. 最大入料寬幅 250mm
4. 最高速度 60米/分鐘
5. 額定功率 35KW
6. 額定電壓 380V±10%
7. 外形尺寸 5260X1470X2600mm (L*W*H) (含墊鐵,運行燈)
8. 整機重量 7.8噸
S Series Rotary Die Cutting Machine S
Performance Characteristics
Special die cutting controller with exclusive proprietary intellectual property rights, adopts the most advanced 64 bits quad-core ARM+DSP processor, multi CPU parallel operation control and clock synchronization technology, auto tuning coupling technology with multiaxial crossing, to avoid effects on control precision by serial communication queue delay. The control cycle of 64 axis can reach 500μS.
Supports 256 channel high-speed interface, fits self-developed visual control system to realize on-line testing and message feedback of multigroup visual information.
An instruction library of die cutting functions, quick response to customization and development of special functions.
1. Operating system: 10-inch touch screen, easy to operate, convenient and flexible, the station is equipped with an independent operation box.
2. Self-developed control system, function customization can be realized.
3. Synchronous control system for die cutting with short synchronous period and quick response.
4. With the function of Storing all process parameters for each product, and flexible call.
5. Maximum cutting speed of 60 meters/min.
6. Maximum material width of 250 mm.
7. Each set of die cutting station is controlled by certain servo drive for start, stop, forward, reverse, synchro, scale, trimming functions.
8. Each set of material shafts is driven by a separate servo system, which is used for receiving, discharging, changing direction, and anthropomorphic start-up.
9. With rectification function: automaticallyadjust the Y direction of the main feed axis.
10. The die-cutting tool speed can be easily adjusted independently.
11. The chip and meter alarm stop function can automatically control the device to stop according to the set quantity.
12. Each receiving and discharging axis can select automatic constant tension control or constant torque control mode respectively.
13. Island placement modules available, registered dispensing of smaller die cut components onto other components, or pre-printed web features, minimizes material waste.
14. Each of the retractable material shafts is equipped with a one-button start/stop button, which is more convenient for the operator to refuel the operation.
15. With asynchronous function: realize small piece patching, multi-piece group cutting, effectively saving cost
16. Dual process capability: run two jobs at once, any combination of stations, unwinds and rewinds. Satisfy the requirements of complex products.
17. With automatic registration function: it can automatically register according to the set size, and the positioning is accurate;
18. S tool holder can be used independently, and the product precision is higher.
19. Arbitrary combination of tool holders, high-speed synchronous production, to achieve more complex and diversified processes, not only can improve product production accuracy, but also improve product production efficiency
20. Ability to expand 3-6 die cutting station, save space and improve equipment utilization
21. With fixed length cutting function: it can realize free fixed-point cutting, product spacing, avoiding sheet breakage, etc.; improve material utilization and reduce cost;
22. Batch recording function
23. Alternate cutting of AB knives
24. Z-CAM function
25. Tracking function
26. Alarm system for preset coil diameter
27. Static eliminator, reduces danger of shock and minimizes web debris.(optional)
28. With safety protection function: it can automatically stop running in the dangerous area of the equipment, and protect personal safety to the greatest extent; (optional)
29. CCD automatic detection registration function: CCD to adjust part position or check part position for improving product qualification rate and realizing efficient automation. (optional)
30. CCD automatic detection registration function: CCD to adjust part position or check part position for improving product qualification rate and realizing efficient automation. (optional)
31. Standard waste function of application code printer CCD (optional)
32. Fits with self-developed CMS management system (optional)
33. Alarm system for wireless digital die pressure (optional)
34. Voice alarm system (optional)
35. External signal pause function (optional)
36. Alarm system for low pressure (optional)
37. Manual adjustment system for Y axis feeding shaft (optional)
38. Auto adjustment system for Y axis feeding shaft (optional)
39. Collecting and stacking system (optional)
40. Thickness testing system (optional)
Performance Parameters
Model S4134250
Material Roll
Maximum material width 250mm
Maximum speed 60m/min
Rated power 35KW
Rated voltage 380V±10%
Dimensions 5260X1470X2600mm (L*W*H) (including machine feet, running light)
Weight 7.8T